How Do You Size a Medium Large Brewing System?

How Do You Size a Medium Large Brewing System?

Choosing the right equipment size is essential for any brewery. The type of beer you want to produce and your yearly production goals should play a key role in determining the size of your brewery’s system.

You should also consider the minimum space requirements and ceiling height when selecting a medium large brewing system. This will ensure that the system can be easily adapted to your facility’s needs.

Batch Size

The amount of beer a brewery plans to produce will help determine the size of the system it needs. This can be determined by looking at the brewery’s current production level, but it is also important to look ahead to the future and consider growth. A brewing business should plan for three to five years, so it will be ready to increase its production capacity when the time comes.

Choosing the right Medium-Large brewery equipment is a vital component of any brewery operation, and one of the most important factors to consider is batch size. A medium large brewing system can accommodate batches of up to 20 barrels, or 31 U.S. gallons (around 2,347 liters). This size of a brewing system can provide sufficient volume for the breweries that intend to serve a local market and are seeking to expand their market presence over time.

A larger brewing system will also usually have more advanced automation and control features, which can contribute to better consistency and quality of the beer produced. This can be a crucial factor for new breweries that are just starting out.

A medium large brewing system will typically have a grain mill, which is used to crush malted grains prior to the mashing process. This allows the starches inside the grains to be exposed, and then converted into fermentable sugars during the mashing process. It will also have a mash tun, which is used to combine the crushed grains with hot water and allow enzymes to begin converting the starches into fermentable sugars.

Flow Rate

Brewing beer is a careful science, and the right equipment can make or break your brewery. One of the most important considerations is how much beer your brewery is capable of producing each year, which will determine the size and number of systems your operation needs to be successful.

This means that you need to choose a system with the capacity to grow with your brewery. It is a good idea to develop a growth plan for your brewery three to five years out and base your system sizing on those projections. It is better to buy a system you will grow into than one that you will grow out of, and this will help you avoid the stress of needing to upgrade in the near future.

Another factor to consider when choosing a medium large brewing system is the system’s flow rate. This is the amount of product that can be processed per hour. It is determined by the grade of filter media selected and the diameter of the filtration media. Generally, coarser grades yield higher flow rates than tighter grades.

In the brewing industry, a barrel (or BBL) is the unit of measurement for liquid volume. A 10BBL brewing system is a popular choice for small and medium-sized breweries due to its production capacity and efficiency. It consists of several key components, including the mash tun, brew kettle, hot liquor tank, and fermentation tanks.

Fermenter Capacity

The fermenter capacity of the system is a crucial factor for many breweries. Choosing a system that can accommodate your planned production volume allows for efficient use of space, and leaves room for growth in the future. A medium large brewing system can typically hold about ten barrels of beer, or about 31 US gallons.

The capacity of your fermenters will also be affected by the type of beer you’re brewing. Ales take longer to ferment than lagers, and this must be taken into account when choosing your fermenter size.

Choosing the right size for your brewery’s fermentation capacity will require some research and experimentation. Consider what you plan to brew, and how much of each type you’ll want to produce. Then choose the size of your fermentation tanks to match that amount.

A medium large brewing system will also require a variety of sanitary brewing equipment, such as brewhouse valves and hoses. These items can be expensive, but they are necessary for the safe operation of a brewery.

You’ll also need to consider the size of your brewing room and whether you will be using an open or closed fermentation system. Closed fermentation systems are generally less costly than open fermentation, but you will need to add heat to keep the wort at a constant temperature.

Filtration Capacity

A brewery requires a substantial investment in equipment and facility space. If you’re looking to open a brewery with a 10bbl system, you’ll need at least 1,500 to 2,000 square feet of floor space for the brewing equipment and fermentation tanks, plus storage and a taproom (if you plan to have one).

Brewing generates a lot of steam and carbon dioxide, which can be dangerous if it’s not properly ventilated. You’ll also need a ventilation system to remove these byproducts from the workspace.

The filter capacity is dictated by a combination of batch size, flow rate and filter media selection. Coarser grades of filter media predictably yield higher flow rates than tighter grades, but you should always allow a safety margin when selecting the filter grade for your process.

Ideally, you want to select a filter with the ability to handle your projected yearly production. Using a calculator, determine the volume of beer produced annually and divide that by your planned filtration capacity. This will give you an accurate idea of how much beer you can produce per hour.

Many prospective brewers opt to purchase a turnkey system that includes everything from the brewing system and fermenters to keg washers and chillers. While this is an appealing option, it’s important to understand that your business goals may change over time. When choosing a system, make sure it will accommodate your growth projections and that you can expand the system as needed.

Leave a Reply

Your email address will not be published. Required fields are marked *